Precision material handling, converting processes, assembly modules and inspection technologies in complete production platforms.
Films, membranes, nonwovens, laminates, foils and other flexible materials are handled, processed, aligned and assembled with exceptional precision to produce reliable finished products at scale.
Our automation enables manufacturers to process delicate materials at high speeds while maintaining accurate registration, stable tension control and repeatable product quality across long production runs.
From medical materials and diagnostic membranes to hygiene products and wearable devices, our converting systems are engineered for complex product manufacturing from continuous flexible materials.
Our Web Converting Capabilities
Flexible materials behave very differently from rigid components. Films, membranes and nonwoven materials can stretch, wrinkle, distort or misalign during high-speed production if not handled correctly. Our automation platforms are designed to solve these challenges through advanced web handling systems, precision converting processes and control.
Precision Web Handling
Servo-controlled web transport systems maintain accurate material tension, alignment and registration across the production line.
Multi-Layer Processing
Precise combination of multiple material layers, synchronising films, membranes, laminates and adhesives to create stable multilayer structures.
Die Cutting & Shaping
High-precision cutting technologies create product shapes from continuous webs while maintaining material integrity and accurate registration.
Lamination and Bonding
Our converting systems integrate lamination and bonding processes used to combine materials into functional product structures.
Sealing and Welding
Thermal, ultrasonic and RF sealing technologies allow flexible materials to be joined accurately and consistently at production speeds.
Converting Different Types of Flexible Materials
Our automation systems are engineered to manage a wide range of flexible materials used in modern manufacturing.
High-Volume Consumer Goods : Products such as diapers and femcare products require high-speed, high-volume processing of multiple flexible materials. Our converting automation maintains precise material alignment and synchronisation across complex production lines.
Medical Materials and Dressings: Many wound care products and medical dressings consist of multilayer structures combining films, absorbent materials, adhesives and protective liners. Our converting systems handle these materials with precision while maintaining clean manufacturing conditions required for healthcare products.
Flexible Wearable Devices: Wearable medical technologies frequently require multilayer flexible substrates, thin membranes and specialised functional materials that must be processed with high precision. Our automation maintains die cutting and lamination, accurate web alignment and controlled material handling to transform materials into complex wearable products.
Integrated Converting Within Automated Production Systems
Web converting is rarely an isolated process and in many manufacturing environments it forms the foundation of the entire production line. Our converting systems integrate seamlessly with our other automation capabilities to achieve a full production line.
Where are you on your Automation Journey?
Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.
Discover how we can help you on your automation journey >
Why Manufacturers Choose Our Web Converting Automation
Manufacturers rely on our web converting expertise because we combine process knowledge with advanced automation engineering.
- Precise handling of flexible materials
- Stable high-speed converting performance
- Reliable multilayer material processing
- Integration with complete automated production lines
- Scalable manufacturing platforms for high-volume production