High-speed, high-precision automation for complex absorbent products
Disposable hygiene manufacturing operates at some of the highest speeds and volumes in FMCG, requiring precise and extremely reliable automation. We design and manufacture automation modules combining our expertise in web converting, precision product handling and assembly, with a strong focus on high-speed performance and scalability, enabling manufacturers to meet growing global demand while maintaining consistent product quality.
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Automation for Hygiene Products
Different hygiene products share common web converting processes but vary in architecture and assembly complexity. We design automation for different types of hygiene products providing continuous processing of multiple flexible materials, requiring tight control of web alignment, registration, and assembly accuracy.
Using a scalable manufacturing approach, we help customers increase output, improve consistency, and replicate production globally. Our solutions integrate seamlessly into production lines and are engineered for repeatability and rapid deployment, enabling manufacturers to maintain the product quality required by global consumer brands, across manufacturing sites.
Diaper, Pull-Up & Night Pant Production Automation
We deliver high-speed automation and unit operations for diapers, pull-ups, and training pants—products manufactured at extreme volumes and requiring continuous, precision-controlled production.
These lines process multiple flexible materials simultaneously at very high speeds, where even small inefficiencies can impact output. Our automation is designed to ensure maximum uptime, stable throughput, and consistent product assembly.
Our build-to-print and modular capabilities offer rapid, low-risk replication of production lines across multiple sites with consistent performance, high efficiency, minimal waste, and stable product flow, supporting comfort, fit, and leak protection at scale.
Critical unit operations:
- Turn and repitch systems for synchronisation and flow control
- Precision cutting, sealing, and bonding
- Cut-and-slip modules for accurate panel placement
- High-speed seaming and welding for pant construction
- Accurate tape and fastening system placement
- Multi-layer web alignment and chassis lamination
Automation for Adult Incontinence Products
Demand for adult incontinence products continues to grow globally, requiring manufacturers to increase capacity while maintaining product performance and discretion.
We provide automation solutions designed for high-speed production and scalable expansion, supporting the reliable manufacture of complex absorbent garments. Our systems ensure consistent product quality at high throughput, while our build-to-print approach enables rapid scaling of production lines to meet increasing demand.
Our automation ensures consistent product geometry, strong seams, and reliable assembly—critical for products designed for comfort, discretion, and reliability.
Automation for Feminine Care Products
Feminine care products are produced at very high speeds and volumes, with increasing demand for thinner, more advanced designs.
We design automation systems optimised for high-speed, high-volume thin-product converting, ensuring precision handling of delicate materials while maintaining production efficiency.
Our expertise in web converting ensures our automation modules provide accurate handling and registration of multiple layers. clean and consistent lamination, handling and application of adhesives and protective films.
Our systems support manufacturers in achieving mass production with precision, while enabling fast scaling through repeatable automation platforms.
Core Automation Expertise
Our solutions are built to support high-volume production and rapid scalability, combining:
Web Converting
High-speed processing of nonwovens, films, elastics, and laminates with precise control of alignment and tension.
Product Assembly
Accurate, repeatable assembly processes designed for continuous, high-throughput production.
High-Speed Material Handling
Servo-driven systems engineered to maintain stability and registration at extreme line speeds.
Product Variation Support
Automation designed for rapid changeovers, multiple product formats, and evolving product portfolios.
Build-to-Print Manufacturing
Our build-to-print approach is key to helping manufacturers respond to market demand:
- Rapid replication of proven automation modules
- Fast deployment of new production lines
- Reduced engineering time and risk
- Consistent performance across global sites
- Scalable capacity expansion aligned to demand growth
This enables customers to bring new capacity online quickly reducing time-to-market when demand increases or new opportunities arise.
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Flexible and Scalable Automation for Global Production
The absorbent hygiene product market is driven by high-volume demand, rapid innovation, and increasing pressure to scale production quickly.
- Our modular automation platforms are designed to:
- Support continuous high-speed production
- Enable rapid capacity expansion through build-to-print
- Handle evolving product designs and materials
- Deliver consistent performance across multiple facilities
We provide automation solutions that allow manufacturers to scale at speed—without compromising quality or reliability.
Where are you on your Automation Journey?
Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.
Discover how we can help you on your automation journey >
Why Hygiene Manufacturers Choose Our Automation.
We help manufacturers meet growing demand with confidence, speed, and consistency.
- High-speed, high-volume automation proven in global production
- Deep expertise in web converting and precision assembly
- Scalable build-to-print manufacturing for rapid expansion
- Reliable, repeatable performance across multiple sites
- Reduced time-to-market for new and expanded production lines