Production-Proven Form, Fill & Seal Automation for Pharmaceutical Strip Manufacturing
We design and build high-precision Dry Powder Inhaler (DPI) blister filling automation for global pharmaceutical manufacturers.
Our production lines form blister pockets, micro-dose API powders, and seal strips with clean, contamination-free accuracy — delivering the reliability required for commercial DPI manufacture.
When dose accuracy, sealing integrity, and long-term production stability matter, manufacturers choose our technology.
START YOUR AUTOMATION JOURNEY
Be first-to-market with a scalable, robust solution.
Clean, Accurate Micro-Dosing for DPI Strips
Unlike conventional transfer-based filling systems that disperse airborne powder onto the web surface, our proprietary compression-based rotary blade technology.
This is especially critical when handling lactose blends, magnesium stearate additives, and cohesive or electrostatically active APIs.
Result: Clean strips. Accurate doses. Reliable seals.
Download our Dry Powder Inhaler (DPI) blister filling system brochure >
Doses powder directly into pre-formed blister pockets
Prevents strip surface contamination
Eliminates secondary cleaning operations
Ensures effective heat sealing
Minimises API waste and system downtime
Integrated DPI Form, Fill & Seal Modules
Our DPI blister filling system integrates three tightly controlled modules.
Download our spec sheet here >
Forming Module
Continuous cold forming of 60, 30, 14 or 7 dose strip formats
Active web tracking and tension control
Pinhole and micro-tear detection prior to filling
Filling Module
Precision powder feeder and rotary blade dosing system
Registration for dose-to-pocket alignment
Mean accuracy ±0.5 mg over 30 doses (SD <0.5 mg) with nominal 13 mg dose (adjustable 11–15 mg depending on powder)
Sealing Module
Active lid/base foil alignment
Heat sealing for leak prevention
On-strip printing and verification for batch traceability
Rewinding for downstream DPI assembly
Designed for regulated pharmaceutical manufacturing environments
- Up to 440 ppm depending on strip format
- 21 CFR Part 11 compliant
- CE and UL / CSA certified
- ISO 7 cleanroom compatible
- Containment barrier for operator protection
Our systems are installed globally in high-volume DPI production facilities and have demonstrated reliable operation for decades.
From R&D to Full Production Scale
We support the full DPI product lifecycle:
- Lab-scale μ-check system with 0.01 mg readability for dose verification
- Pilot and commercial production lines
- Full strip handling, assembly and packaging integration
Whether validating a new API combination or scaling to global commercial supply, we provide a proven automation platform.
Why Leading DPI Manufacturers
Choose Us
We deliver a technology platform developed over two decades in partnership with major inhaler manufacturers and supported by global lifecycle services. We do not offer a concept. We deliver production-proven DPI blister filling automation.
- High precision powder dosing
- Clean sealing surfaces
- API containment and operator safety
- Regulatory compliance
- Scalable, long-term production reliability
Where are you on your Automation Journey?
Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.