Automated Manufacturing Systems for Inhalation Products

Inhaler manufacturers face increasing pressure to deliver high-volume production, device reliability, regulatory compliance, and rapid product launches. Our automation systems are designed specifically to meet these challenges.

As world leaders in DPI blister filling automation, we also provide product assembly automation for inhaler device components, for pressurised metered dose inhalers (pMDI) and dry powder inhalers (DPI)  products.

Our assembly automation systems combine precision assembly, cleanroom compatibility and inline inspection to ensure every device leaving the line meets the highest pharmaceutical manufacturing standards. We design and build high-performance automation systems engineered to deliver high throughput, traceability, and zero-defect manufacturing while maintaining the strict environmental requirements of pharmaceutical production, supporting both established inhaler platforms and novel device designs.

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Product Assembly 

The systems integrate precision orientation and handling technologies, ensuring reliable assembly of complex parts and accurate device alignment.

 

 

Cleanroom Manufacturing

Automation systems designed to ISO 7 certification, for pharmaceutical cleanroom environments and regulatory compliance. 

 

 

Precision Handling

Expertise high speed handling of small, complex components such as springs, gears, and counters.

 

Inspection and Compliance

Inline and machine vision inspection of part presence, orientation, positioning and assembly, ensures only fully verified devices proceed to packaging. . 

Scalable Automation

As specialists in dry powder inhaler (DPI) filling systems, we bring unique understanding and abilities to developing process and automation for your devices. Our automation ensures precision, repeatability, and full traceability and integration with DPI blister filling and drug loading systems, for high-yield production with a fully integrated DPI production line.

New Product Introduction: From modular builds for fast low risk market introduction, to first of a kind custom build to support novel inhaler designs not previously automated.

Scalability: Supporting your high-volume, global production plans.

Full line: Integration of drug filling and device assembly automation, with packaging and end of line logistics automation.

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Where are you on your Automation Journey?

Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.

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Why chose us as an Automation Partner?

From concept development to high-volume production, we help inhaler manufacturers build reliable manufacturing solutions for the next generation of respiratory drug delivery devices, scale production or introduce new products without redesigning the entire assembly line.

 

  • Proven experience in the inhalation market
  • Expertise high speed handling of small, complex components
  • Modular builds for fast low risk market introduction
  • First of a kind custom build to support novel inhaler designs not previously automated
  • Systems capable of supporting high-volume global production
  • Integration of drug filling and device assembly automation and other downstream processes