High-Performance Automation for Ostomy Manufacturing

If you manufacture ostomy pouches or other wearable medical devices, you know the challenge: high-volume output with exceptionally tight process control, consistent seals, accurate component placement, and validated quality.

Our automation platforms are designed with high-accuracy web registration and alignment, controlled sealing processes for multilayer medical films and precision component assembly, for reliable production of complex ostomy pouch designs at high volumes.

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Automation Solutions for a Variety of Ostomy Bag Products

We build automation for the full range of ostomy pouch variants—configured for your output rate, SKUs, and validation strategy. Whether it is for one-piece ostomy or two-piece ostomy systems, closed, drainable pouches, urostomy pouches or other complex wearable products – we can realise you production needs.

We design our ostomy automation around key web handling, precision cutting, sealing, fixing and assembly methods, including:

  • Web converting and pouch formation
  • Precision alignment and attachment of barrier/wafer assemblies
  • Controlled sealing for consistent pouch geometry and performance
  • Integration of coupling components (rings/flanges) and closure systems
  • High-accuracy assembly of snap-fit and multi-component features
  • Outlet forming & valve insertion
  • Weld integrity control for critical zones

The result: minimising scrap and variability for stable and consistent output.

 

Modular Automation for Ostomy Manufacturing Lines

Our ostomy pouch manufacturing systems are built on a modular automation architecture, allowing customers to configure production lines using dedicated process modules tailored to their product requirements and changing SKUs. Individual modules are easily integrated into new production lines or added to existing equipment to expand capability.

Expertise in High-Precision Web Converting

We understand the challenges of processing soft multilayer materials, adhesives and integrated components. We realise automation solutions that maintain alignment and stability, even in demanding production environments, to ensure product performance and patient safety and comfort. Our experience in wearable medical device manufacturing and sensor integration allows us to support more complex pouch designs and next-generation medical products.

Where are you on your Automation Journey?

Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.

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Start Your Ostomy Automation Project

Ostomy & medical device manufacturers choose us because we combine machine building expertise with process knowledge in converting and complex assembly applications. We have decades of experience in ostomy and medical device automation and proven machines in the field, supporting multiple product configurations.

If you are developing new ostomy products or expanding production capacity, our team can help design the right automation solution.