Primary Packaging Automation 

We design and build advanced automation systems for primary packaging processes, integrating packaging operations directly into automated production lines. In the healthcare, pharmaceuticals and consumer goods industries, primary packaging preserves quality, ensures regulatory compliance and prepares products for distribution. Our systems combine precision product handling, controlled sealing technologies, inspection systems and modular machine architecture to ensure these standards are met, without slowing production throughput. 

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Our Primary Packaging Capabilities 

Our automation platforms integrate a wide range of packaging processes designed to protect products and maintain consistent packaging quality. 

 

Blister Packaging

Our systems automate blister forming, product loading, sealing and trimming operations to ensure secure product containment and consistent packaging presentation. 

 

 

Form, Fill & Seal       

For products such as DPI blister filling systems, our automation platforms combine forming, filling and sealing operations within the manufacturing line. 

 

 

Pouch & Sealed Packaging

Our systems integrate controlled sealing processes to ensure packaging integrity while protecting delicate products. 

 

Precision Product Loading

Our systems integrate precision handling and orientation technologies to ensure products are correctly placed into packaging formats before sealing. 

 

Integrated Inspection

Vision inspection and sensor technologies verify packaging integrity, seal quality, product presence before outfeed. 

Primary Packaging Across Different Product Types 

Different products require different packaging strategies depending on product sensitivity, regulatory requirements and production scale. 

Pharmaceutical and Inhalation Products: Dry powder inhaler products require blister strip packaging that protects individual doses and maintains product stability. Our form, fill and seal automation systems precisely form blister cavities, fill them with pharmaceutical powders and seal them with controlled heat-sealing processes to ensure product protection and dose integrity. 

Healthcare & Pharma >

Medical Devices and Diagnostic Products: Medical devices and diagnostic components often require sealed packaging formats that protect sensitive materials and maintain sterility. Our automation systems ensure controlled product loading and reliable sealing while maintaining traceability throughout the packaging process. 

Medtech & Diagnostics >

 

 

 

Wound Care and Medical Dressings: Medical dressings and wound care products must be packaged in protective sterile environments. Our packaging automation integrates material handling, product positioning and validated sealing processes to ensure packaging integrity for healthcare products.

Wound Care >

Consumer Product Packaging: High-volume consumer products such as razor cartridges are packaged using blister packaging formats that protect products while maintaining retail-ready presentation. Our automation systems integrate precise product placement, blister sealing and packaging inspection for reliable high-speed production.

Consumer Goods >

Integrated Packaging Within the Production Line 

Primary packaging is most effective when integrated directly into the manufacturing process. Our packaging automation systems integrate easily with our other capabilities.

    By designing these processes together, we ensure products move smoothly from production into secure packaging while maintaining full traceability and quality verification. 

      CAPABILITIES

      Product Handling

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      Product Assembly

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      Filling & Dosing

       

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      Web Converting

       

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      Inspection & Validation

      Palletising

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      Innovations & Process Development

      Infeed Systems

      Where are you on your Automation Journey?

      Wherever you are in your automation journey, we provide the expertise and solutions to help you move forward with confidence. From early-stage validation through to full-scale production, our flexible approach supports everything from proving concepts and processes to delivering fully integrated automation systems.

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      Mpac Group Full Line Capability 

      Our sister companies Langen, Switchback BCA, CSi and SIGA offer secondary packaging solution for all line – cartoning, case packing, tray forming, vision inspection and palletising and logistics solutions. As an Mpac Lambert customer you will have access to their total packaging solutions, so we can integrate and build you a full production line from initial process feasibility through to shipping. 

      Specialists in bespoke automation solutions, complex manufacturing processes and assembly systems.

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      Vision systems for industrial automation that enhance production quality and regulatory compliance.

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      Experts in food grade handling machinery, customised conveyance and robotic automation solutions.

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      Leaders in flexible and robust packaging machinery that includes cartoning, case and tray forming and packing.

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      Leaders in end-of-line automation, specialising in robotic palletising systems, case and pallet transport.

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      Why Manufacturers Choose Our Packaging Automation 

      Manufacturers rely on our packaging automation systems because we combine packaging process expertise with advanced automation engineering. 

         

         

        • Reliable packaging integrity for sensitive products
        • Stable high-speed packaging performance
        • Integration with full manufacturing automation systems
        • Scalable packaging platforms for growing production volumes
        • Consistent packaging quality across global production operations